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Common Manufacturing Challenges

Real problems we help solve every day

Demand volatility icon

Volatile demand & supply

Demand swings and supply chain disruptions

Stock visibility icon

Limited stock visibility

Can't see inventory across plants and 3PLs

Changeover time icon

Long changeover times

Slow transitions between production runs

Downtime icon

Unplanned downtime

Reactive maintenance and lost productivity

Quality compliance icon

Compliance risks

Quality escapes and recall exposure

Disconnected systems icon

Disconnected systems

ERP/MES/PLM working in silos

Margin pressure icon

Margin pressure

Weak cost-to-serve insights eating profits

What You Get with Alphavima

Everything you need in one system

Unified operations

One view of operations

Inventory, production, procurement, quality, service, finance in one system

Faster planning

Faster planning

MRP/MPS with constraint-based scheduling and capable-to-promise

Better fulfillment

Better fulfillment

Advanced WMS, mobile scanning, wave/pick/pack/ship

Quality traceability

Quality & traceability

Batch/lot/serial tracking with non-conformance and audit history

Planned maintenance

Maintenance you can plan

Asset hierarchy, work orders, preventive & predictive maintenance

Analytics and Copilot

Analytics & Copilot

Role dashboards (Power BI), alerts, task automation with Microsoft Copilot

Solution Map

  • BOM BOM & routes, MRP/MPS
  • Scheduling Finite/constraint scheduling, ATP/CTP
  • Shop floor Shop floor execution: work centers, labor, time & attendance

Integrations We Handle

MES/PLC/SCADA & IoT
PLM/CAD
EDI & 3PL
Microsoft 365
Commerce & CRM
  • MES icon MES/PLC/SCADA & IoT: OPC UA, Azure IoT Hub, historians
  • PLM icon PLM/CAD: BOM/routing sync, change management
  • EDI icon EDI & 3PL: X12/EDIFACT, carrier/forwarder links
  • Microsoft 365 icon Microsoft 365: Teams, Outlook, Excel; SharePoint DMS
  • CRM icon Commerce & CRM: Dynamics 365 Sales/Customer Service, e-commerce

Alt text: "Logos representing MES, PLM, IoT, EDI, Microsoft 365."

KPIs We Track

OTIF

OTIF

On-time in-full delivery performance

Inventory

Inventory Turns

Inventory turns & days on hand

OEE

OEE

Availability, performance, quality

First-pass yield

First-pass Yield

First-pass yield / scrap rate

Forecast accuracy

Forecast Accuracy

Forecast accuracy & plan adherence

Order cycle time

Order Cycle Time

Order cycle time & lead time

MTBF

MTBF/MTTR

Mean time between failures / repairs

delivery

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why-alphavima

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